ACS A0571050 Manuel d'utilisateur

Vacuum Pumps &Conveying System ComponentsPart Number: A0571050Bulletin Number: SM2-605A.4Effective: 8/5/04Write Down Your Serial Numbers Here F

Pumps & Conveying System Components Chapter 1: Safety 9Operator ResponsibilityThe operator’s responsibility does not end with efficient producti

Pumps & Conveying System Components Chapter 1: Safety 10• Clean the conveying system and surrounding area DAILY, and inspect the machine forlo

Pumps & Conveying System Components Chapter 2: Functional Description 11Chapter 2: Functional Description2-1 Models Covered in This ManualThis

Pumps & Conveying System Components Chapter 2: Functional Description 12Basic System TypesTime-Fill SystemsA time-fill system conveys material

Pumps & Conveying System Components Chapter 2: Functional Description 13Figure 1: Positive Displacement Pump DimensionsUnit sizeDimensions (inc

Pumps & Conveying System Components Chapter 2: Functional Description 143.5, 6.5 & 11 Hp Centrifugal Pumps• Centrifugal blower.• Cartridg

Pumps & Conveying System Components Chapter 2: Functional Description 15Figure 3: Pump Specifications ModelAmp draw, full-load ampsAir flow ÅLi

Pumps & Conveying System Components Chapter 2: Functional Description 16Atmospheric ValvesModels AV1.5, AV2, AV2.25, AV2.5, AV3• Mount on cove

Pumps & Conveying System Components Chapter 2: Functional Description 17Sequence T-ValvesModels SV1.5, SV2, SV2.25, SV2.5, SV3, SV4, SV4.5, SV5•

Pumps & Conveying System Components Chapter 2: Functional Description 18Filter ChambersSpecific Features on FCK Models• 24 VDC• Filter surfac

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Pumps & Conveying System Components Chapter 2: Functional Description 19FloorABCDEStandinchescminchescminchescminchescminchescmFCA26 (66)16.5425

Pumps & Conveying System Components Chapter 2: Functional Description 202-4 Safety Devices and InterlocksThis section includes information on

Pumps & Conveying System Components Chapter 2: Functional Description 21In addition to the safety devices listed above, these mechanical compone

Pumps & Conveying System Components Chapter 3: Installation 22Chapter 3: Installation3-1 Uncrating the EquipmentThe mechanical components of t

Pumps & Conveying System Components Chapter 3: Installation 23• Use piping or ducting at least two (2) diameter sizes larger than the vacuumcon

Pumps & Conveying System Components Chapter 3: Installation 24• Cut tube ends square and chamfer edges smooth. Use a fixed band saw or power m

Pumps & Conveying System Components Chapter 3: Installation 25• Multiple line systems have separate material lines for each material to allow d

Pumps & Conveying System Components Chapter 3: Installation 26• Single line Y piping systems use a common material line for all vacuum receive

Pumps & Conveying System Components Chapter 3: Installation 27Figure 10: Manifold Y-Tube InstallationFigure 11: Typical Single-Line Y-Tube Ins

Pumps & Conveying System Components Chapter 3: Installation 28Material Check Valves in Single Line Y-Tube Systems

Pumps & Conveying System Components iiShipping InfoUnpacking and InspectionYou should inspect the mechanical components of your conveying syst

Pumps & Conveying System Components Chapter 3: Installation 29• Check valves are a critical feature on single line Y systems. You must have a c

Pumps & Conveying System Components Chapter 3: Installation 30Installing FCA, FCK, or FCS Filter ChambersThe filter chamber protects the vacuum

Pumps & Conveying System Components Chapter 3: Installation 31Figure 13: Filter Chamber Installation, Optional Blowback Controller ShownNote:

Pumps & Conveying System Components Chapter 3: Installation 32Installing Vacuum Receivers and Inventory/Vacuum ReceiversVacuum uses one of thre

Pumps & Conveying System Components Chapter 3: Installation 33Plug the controllers’ power cord into a properly grounded, 3-slot, 115/1/60 VAC or

Pumps & Conveying System Components Chapter 3: Installation 343-5 Initial Start-upMaking Startup ChecksBefore operating the pumps or any other

Pumps & Conveying System Components Chapter 4: Operation 35Chapter 4: Operation4-1 Start-up1. Check the pump for any obstructions that may cau

Pumps & Conveying System Components Chapter 4: Operation 36High Vacuum Relief Regulator OperationA factory-set pressure regulator is installed

Pumps & Conveying System Components Chapter 5: Maintenance 37Chapter 5: Maintenance5-1 Preventative Maintenance ScheduleThe checklist below

Pumps & Conveying System Components Chapter 5: Maintenance 385-2 Preventative MaintenanceMaintaining Pump PackagesPump packages need periodic

Pumps & Conveying System Components iiiReturned Material PolicyDo not return any damaged or incorrect items until you receive shipping instruction

Pumps & Conveying System Components Chapter 6: Troubleshooting 39Chapter 6: Troubleshooting6-1 IntroductionThe utmost in safety precautions

Pumps & Conveying System Components Chapter 6: Troubleshooting 40ProblemPossible CausePossible RemedyThe field-installed stationbypass switch

Pumps & Conveying System Components Chapter 6: Troubleshooting 41ProblemPossible CausePossible RemedyFaulty vacuum switch.Test – ON – replace

Pumps & Conveying System Components Chapter 6: Troubleshooting 42ProblemPossible CausePossible RemedyOptional audible/visual alarminstalled on

Pumps & Conveying System Components Chapter 6: Troubleshooting 43ProblemPossible CausePossible Remedy• Blower is dead-headed.Check for obstruc

Pumps & Conveying System Components Chapter 6: Troubleshooting 44ProblemPossible CausePossible RemedyVacuum line problem.Disconnect the vacuum

Pumps & Conveying System Components Chapter 6: Troubleshooting 45ProblemPossible CausePossible RemedyMaterial take-offs notproperly adjusted.T

Pumps & Conveying System Components Chapter 7: Appendix 46Chapter 7: Appendix7-1 WarrantyThe manufacturer warrants all equipment manufactured

Pumps & Conveying System Components Chapter 7: Appendix 477-2 Technical SpecificationsAnnex B InformationThe following design information is p

Pumps & Conveying System Components Chapter 7: Appendix 4827. Color-coded (harmonized) power cord is sufficient for proper installation.7-3 S

Pumps & Conveying System Components ivTable of ContentsCHAPTER 1: SAFETY... 6

Pumps & Conveying System Components Chapter 7: Appendix 49Figure 14: Positive Displacement Vacuum Pump Spare Parts List Cont’d.HORSEPOWER QTY

Pumps & Conveying System Components Chapter 7: Appendix 50Figure 15: Centrifugal Vacuum Pump Spare Parts ListHORSEPOWER QTY PART NO3.5/6.5 1 W

Pumps & Conveying System Components Chapter 7: Appendix 517-4 Identification (Serial Number) Tag(Located on back of Component of Conveying Sys

Pumps & Conveying System Components Chapter 7: Appendix 52Let us install your system. The Contract Department offers any or all of these servic

Pumps & Conveying System Components vHigh Vacuum Relief Regulator Operation ...364-3 Shut-

Pumps & Conveying System Components Chapter 1: Safety 6Chapter 1: Safety1-1 How to Use This ManualUse this manual as a guide and reference for

Pumps & Conveying System Components Chapter 1: Safety 7Conveying System Safety Tags Spraying Read Operation Hazard and Instal

Pumps & Conveying System Components Chapter 1: Safety 8˛ When welding or brazing in or around this equipment, make sure VENTILATION isADEQUATE